PROCEQ
Correct, complete, precise and reusable inspection data is key for ensuring the integrity of components and infrastructure. Proceq UT8000 represents a breakthrough in inspections with ultrasonic testing for detecting flaws such as cracks and voids in metals and composites.
Proceq UT8000 represents a breakthrough in inspections with ultrasonic testing for detecting flaws such as cracks and voids in metals and composites. The Swiss Made, rugged, IP67-rated base unit is built for extreme levels of portability and comfort, from the benchtop of your lab to rope inspections in the toughest of places. Thanks to its sophisticated electronics that deliver cutting-edge bandwidth and signal-to-noise ratio, you can keep your probes and procedures.
Connect the powerful base unit to your iPad and get to the real work faster. Our Proceq Flaw Detector Live app enhances your productivity with intelligent software features, such as the straightforward, gesture-driven calibration procedure, the built-in indication table, and the ability to rewind time for each indication. Review your measurements and communicate findings and insights enriched with voice, photo, and text annotations that deliver end-to-end traceability and peace of mind.
The brilliant UT8000 Live software is available for Apple iPad devices, with unique market leading features such as a comprehensive logbook, time rewind to record echo dynamics and the fastest DAC curve on any device.
The power to rewind time
Proceq UT8000 is the first ultrasonic instrument ever to integrate a time-rewinding feature. No more searching for the highest peak once you have detected an event—simply rewind the data and select the A-Scan signal you wish to report with ease. Thanks to this feature, you will not miss any important inspection details and your work will be flawless.
Unparalleled connectivity
The powerful, user-friendly Proceq Flaw Detector Live app for iPad together with the powerful, wireless Proceq UT8000 Base Unit make it possible to perform real-time, on-site data analysis and sharing, enabling collaboration with your peers off-site, like no other product in its category.
Flexibility in all aspects, built for the future
Proceq UT8000 wirelessly connects to its app for iPad, enabling instant imaging on a high-resolution touchscreen from 7.9 up to 12.9 inches—simply choose whichever size best suits your application and environment. This makes Proceq UT8000 the conventional Ultrasonic Flaw Detector solution with the crispest display in the industry and with refresh rates that are finally rival those of analog UT systems.
Future-proof traceability
The built-in Logbook tracks all measurements and changes to ensure traceability of the inspection procedure. You can save the geolocation, add text and audio comments as well as pictures to document your findings and insights. Real data can be exported in a format that can be used for Machine Learning. This enables data scientists in your organization to build up a database of indications, kick-start your own Automated Defect Detection project, and reduce false calls.
Pick up and use, as easy as your smartphone
Touch-based calibration wizards make calibration of DAC, TGC, AWS fast, and spell the end of frustrating and cluttered menus. Our clear menu structure has been optimized for one-handed use, so that you can quickly find the settings you need to ensure shortest time-to-results and an efficient and smooth working process, end-to-end.
Compatible, powerful and practical
To meet your needs, our application experts work with specialized suppliers of probes and accessories to deliver a custom solution. Proceq UT8000 is fully compatible with a wide range of conventional probes. Proceq stocks the most common accessories for complete and quick delivery through our global distribution network.
Features:
- Display Any compatible Apple iPad (iOS 10 and higher)
- Memory Up to 1 TB (depending on the iPad model)
- Connections Encrypted Wi-Fi connection to iPad
- Signal Enhancement Digital filters, rejection, averaging
- Architechure 1 channel
- Digitizing Frequency 125 MHz
- Supported Scans A-Scan, Grid
- Measurements Path length, depth, surface distance, DAC, AWS
- Report Generation Indication table, HTML export
- Languages English, German, French, Spanish, Chinese, Japanese, Korean
- Battery Removable pack, 6x AA (NiMH), flight-safe
- Battery Lifetime 5 hours
- Special Features IP67
Application
- Pipeline welds
- General component inspection
- Complex geometries
- Forgings and castings
- Aircraft composites delamination
- Corrosion mapping inspection
- Thickness of materials
- Inspection under coatings
Standards:
- EN 12668-1 (Characterization and verification of ultrasonic examination equipment)
- ASTM E317 – 16 Evaluating Performance Characteristics of Ultrasonic Pulse-Echo Testing Instruments
The Proceq Flaw Detector 100 has a large display to show the A-scans from the two onboard channels. The use is simple and efficient due to wizards and an active help file. 3D scan plans assist in creating inspection procedures and analyzing the results.
The Proceq Flaw Detector features best in class User Experience that is unmatched using grouped options on screen, shortcut keys and a click-wheel for fast navigation and easy setup, calibration, and analysis enabling faster detection of flaws and other hidden properties in the part inspected. It features settings that can be saved and re-used, the wizards and option specific help allowing for fast configuration.
Advantages:
- Сan be upgraded with the TOFD and Phased Array PA modes
- Simple code to upgrade anytime to TOFD and Phased Array (PA)
- 2 axis encoding to record data
- Improved traceability with automatic reporting
- Fully compatible with a very wide range of conventional and phased array probes, and scanners
Applications:
- Ultrasonic Thickness Surveys
- Corrosion detection and measurement
- Flaw detection in welds, castings and forgings
- Pipeline weld inspection projects
- Complex geometries
- Forgings and castings
- Aircraft composites delamination
- For efficient weld inspection, Proceq offers both focused and unfocused PA scan options.
Features:
- The basic UT model can be upgraded with the Ultrasonic Time of Flight Diffraction (TOFD) and Phased Array (PA) modes anytime and anywhere on-site.
- The instrument offers technicians an extremely comprehensive measurement solution and features all popular flaw sizing techniques such as DGS/AVG, DAC, TCG and AWS.
- Featured with 3D scan plans which help to create inspection procedures and to analyse the results.
- Settings can be saved and re-used, the wizards and option specific help allow fast configuration.
- Ability to bring down the bandwidth to 200 kHz for testing attenuative materials.
- Sensitive amplifiers can make TOFD inspections possible without preamp and all models have 2 axes encoding.
- Protected by a rugged IP 66 cover.
- User-friendly interface.
Compatibility
Proceq offers the possibility to order customized accessories such as probes, wedges and calibration blocks so that our solution is tailor-made to your need.
Ease of use
Plug-and-play compatibility with a wheel probe for fast and efficient corrosion mapping or large composites inspection.
Productivity
C-scans can be displayed in amplitude or depth. With merged C-scans, data is displayed for all inspection passes in the same view.
Advanced Ultrasonic Proceq Flaw Detector 100
- Affordable high tech
- An essential tool for inspection, investigation and technique development
- Recognise more with a high pulser voltage
- Broad system bandwidth from 200 kHz to 20 mHz
- Including true top view and DGS flaw sizing technique
- All models have twin axis encoding
Excellent software and reporting
- Wizards and option specific help for fast configurations
- 3D scan plans assist in creating inspection procedures and analyzing the results
- Save and re-use settings
- Seamless connectivity between instrument and PC software
- Lateral wave removal functionality for TOFD
Rugged and compact
- Lightweight for single hand operation
- Robust IP 66 housing
- Protected connections: 2x USB, 1x Ethernet
Software upgrade anytime, anywhere on-site!
- UT - TOFD - PA16:16 - PA16:64
Proceq FD Link Software for Preparation and Reporting
- Create acquisition layout and new sheets / customize layouts
- Review data / add cursors / extraction box / extract views
- Add free hand measurements and create images for reports
- Show defect position with the 3D toolset and add annotations
- Produce, open and review a PDF report
- Export data from amplitude Top / C-Scan as a .csv file
Features
The extra elements allow for rapid electronic scanning on the following components:
- Aircraft composites delamination
- Corrosion mapping inspection
- On-site thickness profiling
- Laboratory immersion scanning
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