WAYGATE KRAUTKRÄMER
Waygate Krautkramer Mentor EM
Waygate Krautkramer Mentor EM Inspect with rugged eddy current instruments that provide high and low-frequency electromagnetic inspections for defect detection, conductivity, and coating thickness measurement—including dual frequency and dynamic rotating drive capabilities. Portable and lightweight, our detectors offer full phase functionality with easy to read output for better signal interpretation.
Eddy Current Portables – Mentor EM
Powerful, portable electromagnetic inspection solutions
Inspect with rugged eddy current instruments that provide high and low-frequency electromagnetic inspections for defect detection, conductivity, and coating thickness measurement—including dual frequency and dynamic rotating drive capabilities. Portable and lightweight, our detectors offer full phase functionality with easy to read output for better signal interpretation.
Benefits:
- Customize on-device workflow applications
- Easily readable touchscreen display that works while wearing gloves
- Instantly connect with other experts
- Base your next steps on real-time readings
- Immediately access your service bulletins
- Easily download software upgrades
- Probes for all inspections
Applications:
- Weld Solutions
- Weld Dual Frequency
- Weld Single Frequency
- Weld Two Inputs & Two Probes
- Automatic Gain Control for Painted Surfaces
Includes:
- Mentor EM Flaw Detector with Installed Applications
- Probe Module with (2) Probe Inputs – (2) 12-pin lemo connectors
- Connectivity Module with USB and X & Y Encoder Inputs and TTL Outputs
- Lithium Ion (Installed) Rechargeable Battery Pack
- Lithium Ion Battery Charger /AC power supply
- Transport Case
- Quick Start Operating Card
- Operating Manual on CD
- Mentor Create Software
- Certificate of Conformity
The Waygate Spotchecker System is a Ultrasonic Flaw Detection Instrument with Spotweld Specific Inspection Software that allows for fast inspection of spotwelds with automatic weld conditional analysis a data collection.
SpotChecker is a hand-held flaw detector for testing spotwelds in situ on the production line. It weighs just 3.2 kg, is battery operated and is sealed to IP65. It features hot swap battery exchange to ensure continuous operation. SpotChecker does not require intensive training but offers the advantage of an “expert” system for people less qualified in weld inspection.
SpotChecker “completes” our existing USLT product line for spot weld testing. It offers true portability with a rugged, environmentally protective housing. The key difference between this product and existing spot weld testing solutions is its size/weight, environmental protection and user friendly operating.
Features and Benefits
- “Completes” GE’s existing USLT product line for spot weld testing
- Offers true portability with a rugged, environmentally protective housing
- The key difference between this product and existing spot weld testing solutions is its size/weight, environmental protection and user friendly operating
- Unique user interface to operate a pointing device by two trackballs
- Touchscreen operation for direct access of different functions and settings on a big 8.4 inch LCD
- Modern PC interfaces, including USB and wireless connection (WLAN, BlueTooth Remote control like USLT 2000)
- Ease of use for untrained inspectors (Application Specific Software UltraLOG)
- Compatible with other USLT 2000 solutions
- Hot swap battery exchange for continuous operation
- Environmentally protected according IP65
- Weight approx. 3.2 kg including batteries
Specifications:
| Enclosure | |
| Storage Temperature | -20 to 60 °C (-4 to 140°F) |
| Operating Temperature | 0 to 45 °C (32 to 113°F) |
| Dimensions | W 225 × H 314 × D 94 mm (W 8.85 x H 12.36 x D 3.7”) |
| Weight | Approx. 3.2 kg (7.05 lb) (Incl. Batteries) |
| Protection Rating | IP65 |
| Shock Resistance | According to EN 600 68-2-27 |
| Vibration Resistance | According to IEC 600 68-2-6 Fc |
| Display | 8.4” TFT, SVGA, Touchscreen |
| Control Devices | 2 × Trackball with 2 Buttons Each, 6 Function Keys, Touchscreen |
| Connections | |
| Probes | 2 × LEMO 00 Triax |
| Power Supply Unit | 1 × LEMO 0S, 4-pin Socket |
| Network | 1 × RJ45 |
| USB | 4 × USB Type A Socket, 1 × USB Type B Socket |
| Optional | WLAN, Bluetooth |
| Power Supply | |
| Operating Voltage | 15 V DC |
| Power Consumption | Approx. 22 W |
| Batteries | 2 × Lithium-Ion 10.8 V, 4.8 Ah |
| Operating Time | Approx. 4.0 h with 2 Batteries |
| Power Supply Unit | External Power Supply Unit 100 ... 230 V AC, Max. 70 W |
| Ultrasound | |
| Pulser Type | Spike Pulse |
| Pulse Repetition Frequency (PRF) | Max. 1,000 Hz, No Continuous Pulse Sequence |
| Voltage | Max. 400 V |
| Initial Pulse Rise Time | < 15 ns |
| Damping | 50 Ohm |
| Settings and Evaluation | |
| Calibration Ranges | Min. 0 to 2.5 mm (0 to 0.1”) (steel); max. 0 to 9,700 mm (0 to 381”) (steel) |
| Sound Velocity Range | 500 ... 15,000 m/s (0.02 ... 0.59 “/μs) Integrated, Editable Material Table |
| Pulse Shift | -10 to 1,500 mm (-0.39 to 50”) (steel) |
| Probe Delay | 0 to 100 μs |
| Frequency Range | 2 to 20 MHz (–3 dB) |
| Gain | 110 dB, Adjustable in Steps of 0.5/1/2/6 dB |
| Rectification | Full-Wave |
| Monitor Gates | 2 Independent Monitor Gates, Adjustable over the Entire Maximum Calibration Range; Evaluation on the Basis of A-scan at Display Refresh Rate |
| Distance Measurement | - Initial Pulse and Measurement Point in Gate A or B - Measuring Points: Gate B – Gate A (Differential Measurement) |
| Measurement Resolution | Sound Path/Time of Flight: up to 12.6 mm: 0.01 mm; Otherwise 0.2 % of Display Width |
| Amplitude | 0.5 % Screen Height or 0.2 dB |
| A-scan Digitization | 1,024 × 1,024 Pixels |
| Display Freeze | Static A-scan Freeze, Dynamic A-scan Freeze (Freeze Box) |
| Echo Comparison | Simultaneous Display of the Currently Active Signal and a Stored A-scan |
| Dialog Languages | German, English, French, Spanish, Italian, Chinese, Japanese |
| Units | mm |
The Waygate Technologies Krautkramer Mentor UT, a Baker Hughes business product (formerly GE Inspection Technologies), is a powerful, connected ultrasonic flaw detector optimized for corrosion and erosion mapping of process vessels, pipes, and tanks.
The Mentor UT brings the power of array inspection to everyday use with an intiuitive, touch-screen interface, and customizable inspection applications ("apps"). Users can create their own apps or use the preinstalled apps and completely customize the user interface to meet their needs. The device setup and calibration are simple to learn and can save in training costs while upping productivity.
The entire UT flaw detector system is housed in a glove-friendly touchscreen tablet that’s as easy to use as a smartphone. Pre-loaded Mentor Create software is fully customizable, allowing for user-defined menus and workflows (apps) for step-by-step guidance through the inspection process– from calibration to probe location to analysis. Confident and educated users mean that even the most complex inspections are performed consistently every time.
Mentor UT is the first ultrasonic testing device to easily allow wireless connectivity and live streaming, so inspectors can get real-time second opinions when they need them. That same wireless cloud connectivity enables Mentor UT to remotely generate comprehensive inspection reports on users’ desktops with the click of a button.
With Mentor UT you can expect:
- High-performance Design: powerful 32:32 phased array flaw detector (upgradable to 32:128) with conventional UT channel and 20kHz pulse repetition frequency (RPF)
- Rugged Durability: stands up to tough environments with an IP65 durability rating
- More productive, quality inspections: user-defined inspection “apps” or pre-installed apps on the device tailored to your needs
- Unparalleled compatibility: easily pairs with GE’s industry leading dual-element linear DM probes for corrosion inspection, linear array probes for weld and composite inspection and a wide variety of commercially available scanners
- Intuitive operation: glove-friendly, customizable touch-screen UI, and on-board wireless connectivity and data export to streamline reporting and analysis (offline analysis software included
- Save time and resources: specialized workflows simplify complex inspections for increased efficiency and easier training
Features:
- Powerful 32/32 array inspection with conventional UT channel.
- Create your own inspection 'Apps" or use pre-installed apps on the device.
- Reduce training costs with customizable touch-screen user interface.
- Streamline reporting and analysis with on-board wireless connectivity and data export.
- Pair with Waygate Technologies' industry leading dual-element linear DM probes.
The Krautkrämer USM 100 also offers greater efficiency through remote access and data management and storage. Digital features include tailor-made workflows via the Mentor App software; secure, cloud-based data management; remote calibration that reduces calibration time from two weeks to 30 minutes; and a public store for download of customizable apps. Mentor PC enables upload, analysis and reporting of inspection data from a PC; and Mentor PC Live allows use of the USM 100 remotely. Mentor Create the user to customize or create inspection apps for unique testing procedures, industry applications and experience levels. Data sets are also compatible with legacy USM Go and USM 36 models, allowing a seamless transition to the USM 100.
Flaw Detection Redefined:
The portable Krautkrämer USM 100 is a highly versatile inspection tool designed to tackle a wide range of inspection challenges. Conduct comprehensive and accurate inspections of industrial assets and enhance your data with images and geolocation for improved traceability and reporting.
Key Applications:
- Weld inspection
- Corrosion inspection
- Inspection of forging and castings
- Inspection of rails
- Inspection of composites
- Nuclear plant inspections
FEATURES:
Gates
- 3 gates (one can be used as an interface gate)
- Flank, peak, zero crossing before and after, J-flank and first peak measurement modes
- Inches, mm, μs, %, dB measurement units
- 5-100% threshold
- 0 to 15000 mm (steel) start and width
- 2.5ns resolution of TOFTCG, DAC, DGS, AWS, API measurement procedures
Receiver
- 40Vpp maximum input voltage
- 0.2 to 30MHz (-3dB) frequency response
- 12 bandpass and high pass filters
- 110dB (0.2dB increments) dynamic range
- 16 points, 100dB dynamic, 90dB/40ns slope TCG
- >80dB cross-talk
Transmitter
- Dual, pulse echo and thru modes
- 10 to 2000Hz pulse repetition frequencies
- 50-350V (10V increments) voltage
- 40-2500ns (5ns increments) pulse width
- 50 and 400Ω damping
- 7-inch wide, 1024×600 pixel touch screen
- 250 to 16,000 m/s sound velocity range
- IP67 protection
- 14 to 122°F (-10 to 50°C) operating temperature
Come with :
- AC adapter/charger
- Lithium Ion internal battery
- 2 x Lithium Ion removable batteries
- External battery charger
- Transport case
- Wrist strap
- Shoulder strap
- Quick start guide
- Operating manual on USB flash drive
- Certificate of conformity
- DOES NOT INCLUDE power cord (must be ordered separately)
The Waygate Technologies Krautkrämer USM 100 flaw detector is lightweight and designed ergonomically for ease of use. It features a large touch screen and buttons that allow seamless ambidextrous operation. The glove-compatible, 7-inch LCD touch screen is viewable under any lighting conditions. The smart and intuitive user interface is easy to learn, customizable, and streamlines setup, training time and updates.
The Krautkrämer USM 100 also offers greater efficiency through remote access and data management and storage. Digital features include tailor-made workflows via the Mentor App software; secure, cloud-based data management; remote calibration that reduces calibration time from two weeks to 30 minutes; and a public store for download of customizable apps. Mentor PC enables upload, analysis and reporting of inspection data from a PC; and Mentor PC Live allows use of the USM 100 remotely. Mentor Create the user to customize or create inspection apps for unique testing procedures, industry applications and experience levels. Data sets are also compatible with legacy USM Go and USM 36 models, allowing a seamless transition to the USM 100.
Flaw Detection Redefined:
The portable Krautkrämer USM 100 is a highly versatile inspection tool designed to tackle a wide range of inspection challenges. Conduct comprehensive and accurate inspections of industrial assets and enhance your data with images and geolocation for improved traceability and reporting.
Key Applications:
- Weld inspection
- Corrosion inspection
- Inspection of forging and castings
- Inspection of rails
- Inspection of composites
- Nuclear plant inspections
FEATURES:
Gates
- 3 gates (one can be used as an interface gate)
- Flank, peak, zero crossing before and after, J-flank and first peak measurement modes
- Inches, mm, μs, %, dB measurement units
- 5-100% threshold
- 0 to 15000 mm (steel) start and width
- 2.5ns resolution of TOFTCG, DAC, DGS, AWS, API measurement procedures
Receiver
- 40Vpp maximum input voltage
- 0.2 to 30MHz (-3dB) frequency response
- 12 bandpass and high pass filters
- 110dB (0.2dB increments) dynamic range
- 16 points, 100dB dynamic, 90dB/40ns slope TCG
- >80dB cross-talk
Transmitter
- Dual, pulse echo and thru modes
- 10 to 2000Hz pulse repetition frequencies
- 50-350V (10V increments) voltage
- 40-2500ns (5ns increments) pulse width
- 50 and 400Ω damping
- 7-inch wide, 1024×600 pixel touch screen
- 250 to 16,000 m/s sound velocity range
- IP67 protection
- 14 to 122°F (-10 to 50°C) operating temperature
Come with :
- AC adapter/charger
- Lithium Ion internal battery
- 2 x Lithium Ion removable batteries
- External battery charger
- Transport case
- Wrist strap
- Shoulder strap
- Quick start guide
- Operating manual on USB flash drive
- Certificate of conformity
- DOES NOT INCLUDE power cord (must be ordered separately)
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